Industrial 4.0

December 2, 2020by Somu0

The Industrial Internet of things 4.0 is a structured eco-system that uses a single industrial network and digital communication in industrial products and services to provide access to thousands of data points. It provides a new sphere to overview industrial work that is measurable, controllable and efficient.

The fourth industrial era is also termed as the baseline for smart industrial innovations and smart factories.  It is a transversal process that transforms the traditional industrial work into an entirely automated and interconnected management system to help in proactive machine maintenance, management of the health of equipment and provide real time data to prevent the industries from unplanned shutdowns. It also enables to effectively track productivity, yield and wastages in the plant that enables continuous improvement, thereby increasing efficiency.

Driven by rapid digitization and dynamic production systems in industries, there is a significant increase in the real time communication flow as well as flexibility in meeting the market and customer demands.

The IIoT 4.0 is now a priority for all the companies from manufacturing to cold storages to logistics to improvise their solution efficiency and meet the increasing demand. Melody Innovations offers innovative and tailor-made solutions for plants, factories and industries to enhance their visibility, productivity and profitability.

Why Industrial Internet of Things (IIoT)?

In a constantly changing dynamic setting where there is a variance in the utility and consumption patterns, B2B customers/markets are constantly upgrading their services to meet the future demands. 

Monitoring warehouses, plants and factories manually consumes a lot of time and energy especially when working remotely. Fourth Industrial Internet of Things (IIoT) 4.0 can assist overall industrial productivity and efficiency with its end to end solutions. The cloud based software optimises performance by providing real time alerts on downtime, manages large volumes of data and proactively suggest measures. 

What possibilities and benefits IIoT can create?

In IIoT, the combination of sensors and innovation can enable better results to industries by providing real time data and other additional information like detecting unforeseen events required to analyze the industry growth and function in a timely basis. Some of the major benefits which can be looked upon:

  • Lower cost of ownership, over product lifetime
  • Hassle free Inventory management
  • Revenue stability
  • Measurable Energy consumption
  • Increase Operational efficiency and flexibility
  • Real time communication

At Melody Innovations, we provide IIoT solutions that are aligned and tailored to your business needs and requirements. Our IoT platform is built ground up and state of the art hardware is coupled with an IT backbone that is built on a robust open source technology ecosystem offering scalable, flexible architecture that can collect enormous amounts of data, process and provide real time analytics to customers.

Industrial Internet of Things (IIOT) in Industries and Manufacturing :

While IIoT offers a lot of value to the manufacturing sector, the lowest hanging fruit is the monitoring, measurement and management of electricity and other sources of energy used.

Increased energy consumption in industries has been a topic of discussion for decades. While energy consumption is mostly budgeted, the unplanned energy consumption and pilferage is also accounted for in losses, and if unchecked the same can have a major impact in the long run. To avoid this, industries have been on a continuous lookout for options to effectively manage their energy supply and demand and bring a sustainable change in the organization.

Energy consumption by industrial equipment such as equipment, motors, and HVAC systems are mostly monitored in isolation, and the cumulative impact of these systems goes unnoticed largely. Melody’s IIoT solution for industries can effectively track their energy usage across various equipment in an industry, can help manage the supply and demand balance, provide meaningful alerts and insights into the usage patterns avoiding wastage, thereby increasing the company’s operational growth and better bottom lines.

This not only saves energy, but also decreases the carbon footprint.

To know more about IIoT in energy management, contact us.

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